Individual Biscuit Flow Pack
Single biscuits or crackers are wrapped individually using roll film. The feeding and sealing configuration is matched to the product dimensions and required pack size.
PACKAGING MACHINES
Packaging options
Compare packaging formats available for the selected product and line configuration.
Single biscuits or crackers are wrapped individually using roll film. The feeding and sealing configuration is matched to the product dimensions and required pack size.
Multiple biscuits are aligned into rows or groups and wrapped together in one flow pack. The feeding system is configured for the selected biscuit shape and pack arrangement.
Biscuits are counted and stacked into groups before flow wrapping. Stack height, quantity per pack and transfer arrangements depend on the product and equipment configuration.
Biscuits are arranged in trays before entering the flow wrapper. Tray dimensions, product arrangement and film specifications are matched to the selected packaging configuration.
Finished biscuit flow packs can be grouped and loaded into corrugated shipping cases using optional downstream case packing equipment.
Packaging process
Packaging stages depend on the product, pack format and selected line configuration.
Unwrapped biscuits are transferred from the upstream production equipment or feeding conveyor to the packaging line. The infeed arrangement depends on biscuit shape, dimensions and product orientation.
Biscuits are guided into the required position and spacing before packaging. The alignment system is configured according to product dimensions, feeding direction and the selected packing arrangement.
Biscuits are counted and arranged into groups or stacks according to the required quantity per pack. The configuration depends on biscuit dimensions, product fragility and packaging format.
Individual biscuits or prepared groups enter the horizontal flow wrapper. Roll film forms around the products, and longitudinal and transverse sealing complete the primary package.
Finished biscuit packs can be transferred to downstream case packing equipment and arranged in corrugated shipping cases according to the required case layout and production output.
Steps marked optional depend on the actual project configuration.
Choosing a solution
Compare the key factors that affect equipment selection and line configuration.
Confirm the biscuit shape, dimensions, thickness and fragility before selecting the feeding system. Round, square, sandwich and other biscuit types may require different handling arrangements.
Review product alignment, counting, grouping and stacking requirements. The feeding arrangement depends on the biscuit quantity per pack, product orientation and connection to upstream equipment.
Define the required pack format, biscuit quantity per pack, film specifications and target finished packs per minute to determine the suitable wrapping and downstream equipment configuration.
Our approach
How we review product handling, equipment configuration and packaging line requirements.
Review product size, shape and handling requirements before selecting the packaging equipment.
Compare feeding, alignment, grouping and conveyor connections based on your production layout.
Discuss primary packaging, product handling and downstream equipment options according to your project requirements.
Share product samples, pack dimensions, target output and available factory space to review suitable equipment configurations.
Common questions
Answers to common questions about product handling, packaging formats and line configuration.
A biscuit packing machine can handle round biscuits, square biscuits, crackers and sandwich biscuits with a suitable feeding and wrapping configuration. Product dimensions, thickness, shape and fragility determine the required handling system. Different biscuit types may require adjustments or dedicated feeding components.
Fragile biscuits require careful control of conveyor transfers, alignment guides and feeding speed. The handling system should minimize unnecessary drops, collisions and pressure during product transfer. Biscuit samples and production trials help determine the appropriate feeding configuration and assess potential breakage.
Automatic counting and stacking equipment can be integrated before the horizontal flow wrapper when required. The system arranges biscuits into specified quantities or stacks before packaging. Available configurations depend on biscuit dimensions, thickness, fragility and the required number of pieces per pack.
Grouped packaging arranges multiple biscuits in a selected layout, such as flat rows, before wrapping them together. Stacked packaging places biscuits in a defined stack or column. The feeding and transfer mechanisms differ according to the product orientation and packaging arrangement.
A biscuit packaging line can be designed to connect with upstream cooling, conveying or production equipment when the interfaces are compatible. Product flow, conveyor height, biscuit orientation, available floor space and upstream output must be reviewed to determine the required transfer and alignment system.
Depending on the equipment configuration, biscuits can be wrapped individually, arranged in groups, stacked or loaded into trays before flow wrapping. Finished primary packs can also be transferred to optional downstream case packing equipment. The suitable configuration depends on product characteristics and packaging requirements.
Actual output depends on biscuit dimensions, feeding consistency, product quantity per pack, counting or stacking operations and wrapping requirements. The output of a complete line is limited by its connected processing stages. Required capacity should be specified in finished packs per minute and confirmed against the proposed configuration.
Please provide biscuit photos or videos, dimensions, thickness, weight, product fragility, quantity per pack, required packaging format and target output. Information about upstream conveyors, available factory space and any required counting, stacking, tray loading or case packing functions will help determine the suitable equipment configuration.
Tell us what you pack, your preferred packaging format and your target output. We can review the requirements and discuss suitable equipment and line configurations.